Regarding the upgrading of electromechanical integrated feed machinery, the speed of upgrading is also accelerating

With the development of the domestic market, the upgrading speed of electromechanical integrated feed machinery is also accelerating. At the same time, with the continuous improvement of the degree of specialization of feed processing machinery, feed equipment manufacturers have provided more energy-saving and efficient specialized new processing equipment to feed factories.

In this way, both production efficiency and product quality have been significantly improved and improved. Not only that, with the promotion and application of specialized feed processing machinery, the production cost has also been reduced. At the same time, it also plays a significant role in increasing the added value of products. In general, in order to achieve the purpose of high-efficiency and energy-saving production, feed mills need to actively adopt feed processing machinery that can save energy and reduce consumption and have low operating costs. Especially for those production lines and equipment with long service life, high energy consumption, low production efficiency and poor safety performance, it is even more necessary to intensify technological transformation to reduce the overall cost of the production process.

It should be noted that in the process of upgrading feed processing machinery, it is also necessary to carefully consider the full implementation of automated operations. For example, compared with a production line with an output of 5t per hour of manual feeding, automatic batching and manual product stacking, and a production line with an output of 40t per hour of automatic feeding, automatic batching and mechanized stacking, the latter requires fewer production workers and greatly Increased productivity. It can be seen that the operating cost of the latter is more economical when other conditions remain the same. Therefore, in the whole process from the entry of raw materials into the workshop to the stacking of finished products, the production automation of feed processing machinery is fully implemented, and the scope of manual work is reduced as much as possible, which can not only save labor costs, but also save time, space, safety and other production costs.

In the production process of feed machinery, a large amount of electric energy will inevitably be consumed. At the same time, there will be a lot of power consumption costs. In order to save costs and reduce power consumption, we must take some effective measures according to the actual situation. First of all, before the production of feed machinery, preparations must be made in advance, and the connection arrangements must be made for the production process, and the time is compact and reasonable. It should be noted that during the operation of the feed machinery, the staff should shorten the production preparation time and the idling of the equipment as much as possible to avoid the waste of manpower, electricity, fuel and time costs. In addition, it is necessary to flexibly use the stepped electricity price to organize production and reduce the cost of electricity consumption for production. Under normal circumstances, the electricity price during the peak period of electricity consumption is generally about 3 times that of the trough period of electricity consumption.

Generally speaking, the power consumption is at a low period at night, so the production of pellets can be arranged at night as much as possible, and the phenomenon of machine blockage in the feed machinery granulator during night shifts can be reduced. At the same time, the variety and frequency of transfer should be reduced as much as possible. If necessary, the finished product inventory should be appropriately increased in order to reduce the number of transfers. In general, if you want to minimize equipment blockage and other problems, you can control the current of the pulverizer and granulator to 60%-70% of the rated current, or even lower.

In order to achieve such production standards, management and supervision need to be done to reduce power consumption as much as possible. In addition to this, downtime and maintenance time for feed machinery breakdowns should be minimized as much as possible. That is to say, in actual production, suitable feed machinery should be selected for production and processing according to different production requirements. This can also reduce power consumption to a certain extent.